True allrounder in processing of 3D materials
The ProfileCut series delivers high versatility in processing steel structures, enabling precise cutting and marking of a wide range of profiles and shapes, including I, H, U, L beams, tubes and plates. A laser scanner measures the actual shape of each beam before cutting, allowing the system to adjust the tool paths for maximum accuracy. In addition, ProfileCut machines offer advanced automation options, including automatic loading, feeding, sorting and unloading via conveyor systems, ensuring efficient and continuous production. The optional dome cutting area for dished ends further expands its capabilities for complex 3D applications.
Features
Thanks to its generous work areas, the machine can process beams up to HEB 1000 and a length of 24,000 mm. In addition to the common beam types such as I, H, U or L, round pipes, hollow sections and even domes and plates can be cut as well.
MicroStep‘s 3D rotator with a torch tilt of up to 120° provides full beam processing functionality including dividing of beams and cutting of commonly required contours and openings. The advanced auto-calibration feature (ACTG®) guarantees long-term accuracy, easy setup and minimum maintenance downtimes of the bevel cutting equipment.
ProfileCut machines are equipped with a 3D laser scanner that measures the exact shape of beam in the place of cutting.
Advanced algorithms then allow the control system to adjust the movement of tool accordingly and compensate for possible inaccuracies of the particular beam.
Thanks to the large, open loading area, even heavy beams can be easily and safely slid over the supporting rollers into the work zone. This saves time as the beams do not have to be clamped or otherwise prepared for processing
ProfileCut is one of MicroStep‘s most versatile machines. Besides processing of beams and tubes, the machine can be extended by a plate or dome cutting area and by integrating a variety of technologies such as triple-torch oxyfuel cutting, drilling, tapping, countersinking or marking – turning the machine into a universal production tool for structural steel jobs.
The machine can be fully automated via handling systems and CyberFab® Manager software, including:
- Loading of beams
- Detection of shape deviations via a laser scanner
- Loading and execution of cutting programs
- Unloading of finished parts
- Updating of warehouse database, exchanging information with ERP system
Thanks to its generous work areas, the machine can process beams up to HEB 1000 and a length of 24,000 mm. In addition to the common beam types such as I, H, U or L, round pipes, hollow sections and even domes and plates can be cut as well.
MicroStep‘s 3D rotator with a torch tilt of up to 120° provides full beam processing functionality including dividing of beams and cutting of commonly required contours and openings. The advanced auto-calibration feature (ACTG®) guarantees long-term accuracy, easy setup and minimum maintenance downtimes of the bevel cutting equipment.
ProfileCut machines are equipped with a 3D laser scanner that measures the exact shape of beam in the place of cutting.
Advanced algorithms then allow the control system to adjust the movement of tool accordingly and compensate for possible inaccuracies of the particular beam.
Thanks to the large, open loading area, even heavy beams can be easily and safely slid over the supporting rollers into the work zone. This saves time as the beams do not have to be clamped or otherwise prepared for processing
ProfileCut is one of MicroStep‘s most versatile machines. Besides processing of beams and tubes, the machine can be extended by a plate or dome cutting area and by integrating a variety of technologies such as triple-torch oxyfuel cutting, drilling, tapping, countersinking or marking – turning the machine into a universal production tool for structural steel jobs.
The machine can be fully automated via handling systems and CyberFab® Manager software, including:
- Loading of beams
- Detection of shape deviations via a laser scanner
- Loading and execution of cutting programs
- Unloading of finished parts
- Updating of warehouse database, exchanging information with ERP system
The in-house developed automatic calibration system for geometry of the cutting tool – ACTG® –…
This camera can be used for two applications: Template scanning The template is scanned and…
The drilling tool station extends the machine’s abilities by adding drilling, tapping, countersinking. This can…
MicroPunch marking unit is designed for fast and simple micro-percussion marking of plates, pipes or…
The Automatic Plate Alignment is a feature of the control system that enables automatic setting…
This tool station for oxyfuel bevel cutting with continuous rotation allows contour bevel cutting with…
This tool station with a fork-type torch is intended for cutting stripes with oxyfuel torches…
5-axis rotary bevel head with endless rotation enables oxyfuel bevel cutting of plates, pipes and…
Additional beveling process (ABP) is used for creating Y or K cuts in thicker plates.…
5-axis rotary bevel head with endless rotation enables plasma bevel cutting of plates, pipes, profiles…
Plasma tool station for straight (vertical) cutting comes with anti-collision protection, laser pointer, automatic torch-height…
This scanner has been specifically designed for scanning of profiles / steel beams for identification of…
RSV is dedicated for clamping and turning of pipes and profiles. Together with plasma rotator…
RSV is dedicated for clamping and turning of pipes and profiles. Together with plasma rotator…
Video
Technical parameters
| Working length | 1500 – 50000 mm |
|---|---|
| Working width | 1500 – 8000 mm |
| Max number of tool stations | 6 (8 oxyfuel) |
| Max thickness of material cut by plasma | according to the plasma source |
| Max thickness of material cut by oxyfuel | 300 mm |
| Bevel cutting | yes (see Accessories) |
|---|---|
| Pipe cutting | Ø 100 – 1500 mm, max 12 t |
| Hollow profile cutting | 100 x 100 – 600 x 600 mm |
| H-profile cutting | max. HEB 1000 |
| Drilling and tapping | Ø 4 – 40 mm, M4 – M33, automatic tool exchange |
| Positioning speed | max 23 m/min |
Samples
References
These companies use ProfileCut Machines
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China
Xuancheng Valin Precision Technology
Mitsubishi and Toshiba are just two of the well-known companies from the extensive customer portfolio…
to global brands
